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Vision India 2020: Gangotri

Posted on Sunday, Jun 8th 2008

My Forbes column, Hydro-Alchemy, begins: “Alchemy refers to a medieval science that turns metals into gold. As our planet depletes natural resources at a frantic pace, one brand of alchemy that will become critical to humanity’s survival is technology that turns sea water into drinking water.”

The column profiles a small San Leandro, CA company, Energy Recovery Inc. (ERI) that was at the heart of our Hydro-Alchemy venture, Gangotri.

ERI created a ceramic device called the PX pressure exchanger that has helped water treatment plants around the world reduce desalination costs to a fraction of what they were in the mid-1960s. At that time, the cost of producing a cubic meter of fresh water from sea water averaged $10. With the help of Energy Recovery’s PX device, desalination costs, in 2008, averaged $0.46 per cubic meter.

With the help of the PX, ERI’s clients were producing over 5.2 million cubic meters of fresh water a day and saving an estimated 500 MW of energy or $352 million a year in operating costs.

It is ERI’s technology that we used to set up our first desalination plant in Orissa, on the coast of the Bay of Bengal.

Gangotri was envisioned to become the new source of clean water for India, a role that the Ganga had ceased to play by 2010.

Of course, clean water is needed in every aspect of life, from drinking and cooking, to irrigation, to industrial use. We had to carefully select what segments of the market we were going to go after first, and plan the roll-out accordingly.

After careful consideration, we chose to go after the Industrial market first, and our first plant in Mayurbhanj reflected that choice. While we got the benefit of the Bay of Bengal coast on the supply side, we also got Haldia Petrochemicals as our first major marquee customer.
Our initial funding came from the Asian Development Bank, to the tune of $10 Million to complete the first plant in collaboration with Aqua-Tech Engineering & Supplies Pte Ltd in Singapore. Aqua-Tech had the experience of building desalination plants, which was vital for us. In fact, we did the first deal with Aqua-Tech as a Build-Operate-Transfer (BOT) contract to the tune of $6 Million.

Both ERI and Aqua-Tech helped us establish credibility with our investors, and after we brought HPC to the table as the anchor client, we were very well situated for sustained financing and growth.

More financing poured in by 2012, after we had the first plant up and running. One of the biggest collaborators for us turned out to be the Orissa government. Having spent most of its post-independence history as a backwater state, Orissa was determined to find a niche, and hydro-alchemy via sea-water-reverse osmosis (SWRO) provided them with the much needed breakthrough.

By 2015, Gangotri had 30 desalination plants of various sizes all along the coast of Orissa built on land that the state government provided us at huge subsidy. Gangotri captured 78% market share in the industrial market in Orissa, Bihar, Madhya Pradesh, West Bengal, and Western Maharashtra.

By 2018, Gangotri was also feeding the utilities in each of those states and many of the South Indian states through a complex grid that was designed to achieve maximum efficiency. The Indian government had acquired major financing from the World Bank for this grid project, and we were able to avail of the infrastructure that we were invited to become a part of designing.

We also accidentally solved a different problem which we did not really set out to do.
Instead of diverting a large percentage of water from the Northern and Eastern rivers, Ganga and Brahmaputra, to South India, we were able to construct desalination plants all over South India, and funnel fresh water back into the rivers.

India’s earlier plan was to link the rivers flowing from the Himalayas and divert them south. This would really hurt Bangladesh, since more than 80% of Bangladesh’s 20 million small farmers depend on water that has flowed through India.

So, having saved Bangladesh from this calamity, we also earned the contracts for building almost 100% of Bangladesh’s desalination infrastructure in the delta.

We were not alone in our quest for Hydro-Alchemy. GE’s water division became a major player in this market as well (with a focus on Western and North Western India), alongside several other major water OEMs.

Each of us was frantically using our R&D capabilities to address other areas of water purification with scalable technologies. Each of us funded major research labs at the IITs.

Yes, Gangotri is a billion dollar company in 2020. But we are much more than that. We are helping solve a planet-scale problem, and that, we consider, is an enormous responsibility.

Note: Vision India 2020 was subsequently published as a book. You can order it from AmazonKindleAmazon.in, etc.

A call to Indian entrepreneurs everywhere, Vision India 2020 challenges and inspires readers to build the future now. In this “futuristic retrospective,” author Sramana Mitra shows how over the next decade, start-up companies in India could be turned into billion-dollar enterprises. Vision India 2020, which encompasses a wide range of sectors from technology to infrastructure, healthcare to education, environmental issues to entertainment, proves how even the most sizeable problems can be solved by exercising bold, ambitious measures. Renowned in the business world, author Sramana Mitra conceived Vision India 2020 from her years of experience as a Silicon Valley strategy consultant and entrepreneur. Well aware of the challenges facing today’s aspiring entrepreneurs, Mitra provides strategies, business models, references, and comparables as a guide to help entrepreneurs manifest their own world-changing ideas. 

This segment is a part in the series : Vision India 2020

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Comments

Thanks for highlighting “water security”, probably the single most critical issue the world needs to address in the near future – more important than food, alternative energy etc.

What was your rationale for the desalination cost of $0.46 per cubic meter?

I’ve enjoyed reading your posts – keep writing and inspiring!!

Shanker Trivedi Monday, June 9, 2008 at 12:15 PM PT

That’s what ERI’s technology currently delivers.

Sramana Mitra Monday, June 9, 2008 at 1:32 PM PT

It is a perfect prediction of future demand.Hydro-Alchemy is a very much suitable title. I enjoyed reading it

Karthik Raj Tuesday, June 10, 2008 at 7:53 AM PT

You almost forgot to mention another side effect to not diverting the water from bangladesh. It would have obviated the wave of bangladeshi immigrants.

Aditya Wednesday, June 11, 2008 at 10:10 AM PT

Sramana, Is the current cost of desalination 46 cents per 1000 liters? using ERI technology? That is not expensive! Have I missed something? Shanker

Shanker Trivedi Monday, June 16, 2008 at 4:32 PM PT

That’s right. 46 cents per cubic meter, which is equivalent to 46 cents per 1000 liters.

Sramana Mitra Monday, June 16, 2008 at 5:03 PM PT

I congratulate the engineers on this projects Sramana. I recently saw a documentary showing the rate of glacial melting that feeds the Ganges and a photographer who has photographed the rate of erosion since the 60’s. It is incredible that there are still those who doubt that climate change, glacial erosion and ice cap loss is not a reality confronted with a 1 degree rise over the last century and an accelerating rate of temperature rise over the last decade. India like many other areas must have desalination capability to deal with the issue of critical water supplies and the ceramic plaque technology is a huge leap forward in production cost reduction.

David Bristow Friday, July 4, 2008 at 1:21 PM PT

Yes, ERI is experiencing a very successful IPO right now ..

Sramana Mitra Saturday, July 5, 2008 at 8:53 PM PT

[…] ERII’s products have so far seen maximum adoption in Spain, Saudi Arabia and Algeria. They are also making strong inroads into China and India. They have offices in Shanghai, Madrid and Oman. [I wrote about India’s water desalination opportunity in my Vision India 2020 post, Gangotri.] […]

Energy Recovery Shakes Up Dead IPO Market - Sramana Mitra on Strategy Wednesday, July 9, 2008 at 11:41 AM PT

[…] The company has a very strong product, leadership and market potential. As I discuss in a Vision India 2020 post, desalination technology is an energy-efficient way to solve a global […]

Buying Opportunity With ERI - Sramana Mitra on Strategy Thursday, August 14, 2008 at 8:59 AM PT

[…] previous ones are: Preface, MIT India, Urja, Lucid, Darjeeling, Renaissance, Gangotri, Maya Ray, Elixar, Bioscope, Thakur, and […]

Vision India 2020: Updates at VentureWoods - India's leading venture capital community Monday, August 18, 2008 at 4:45 PM PT

[…] segments of the running series can be accessed at MIT India, Urja, Lucid, Darjeeling, Renaissance, Gangotri, Maya Ray, Elixar, Bioscope, Thakur, AdiShakti, Framed Ivory, Oishi, Doctor At Hand, Doctor On […]

The Indian Economy Blog » Entrepreneurship Vision India 2020 Tuesday, August 19, 2008 at 7:29 AM PT

[…] segments of the running series can be accessed at MIT India, Urja, Lucid, Darjeeling, Renaissance, Gangotri, Maya Ray, Elixar, Bioscope, Thakur, AdiShakti, Framed Ivory, Oishi,  Doctor At Hand, Doctor On […]

The Indian Economy Blog » Entrepreneurship Vision India 2020 Tuesday, August 19, 2008 at 7:34 AM PT

Desalination comes dead cheap, then why the project is not installed in large scale all over the world I can say?

kdpgrahi Sunday, August 24, 2008 at 7:58 PM PT

Sir,
I myself mM.A.Kazmi , Diploma holder of Mech. engg. from B.T.E. Lucknow in 1990,at present working in Gulf country.I have 13yrs.
exp. on various desalination Plant in field of O&M.
I want Increase my Qualification in field of sea water Desalination Technology.
Kindly let me know.

With Regards

M.A.Kazmi

Mr. M.A.KAzmi Thursday, December 18, 2008 at 7:06 AM PT

Hi Sramana,

I like this idea the most because it looks implementable to me and has the biggest impact wrt industry and human needs. But am wondering whether $10 million is enough to license the technology from ERI and build a water desalination plant? Also, how about packaging ‘desalinated’ drinking water and selling it as a product? With a cost of only 46 cents per 1000 litres, I see huge margins if the branding is properly done?

Cheers,
Ankit

Ankit Tuesday, April 14, 2009 at 3:44 PM PT

Ankit, Desal is a very large opportunity spanning many different sectors, from consumer to agriculture to residential to industrial. I just presented one here. So yes, drinking water projects would also work.

Sramana Mitra Wednesday, April 15, 2009 at 7:57 AM PT

The concept of river interlinking or Reverse Osmosis based sea water to fresh water conversion grid or a hybrid approach needs to be debated at National level to arrive at a firm Policy framework for India's water management.

Ajay Kaul. Tuesday, October 19, 2010 at 9:46 PM PT

There should be a National Policy on Desalination based water grid/ interlinking of rivers.
This will revive agriculture and industry.

Ajay Kaul. Tuesday, October 19, 2010 at 9:55 PM PT